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High Vacuum Pressurizing Impregnating Equipment: Advanced Solution for Motor and Transformer Manufacturing

High Vacuum Pressurizing Impregnating Equipment: Advanced Solution for Motor and Transformer Manufacturing

2025-08-18

High Vacuum Pressurizing Impregnating Equipment: Advanced Solution for Motor and Transformer Manufacturing

High vacuum pressurizing impregnating equipment plays a critical role in the insulation treatment of high-voltage motors, explosion-proof motors, and transformers. This advanced system is designed to enhance the mechanical strength, insulation reliability, anti-moisture, and anti-mold performance of motor windings, ensuring long-term durability and performance in demanding environments.

General Introduction

The vacuum impregnation process is essential for producing reliable and efficient electrical equipment. This machine adopts a vertical installation structure and is equipped with a state-of-the-art sealing ring system. It strictly complies with national manufacturing standards, including:

  • Steel Pressure Vessels GB150-1998

  • Welding Specification for Steel Pressure Vessels JB/T4709-2000

  • Vacuum System Design Standard JB/T7674-95

With comprehensive documents such as qualification certificates, welding inspection reports, and safety test records, the equipment guarantees both operational reliability and compliance with international standards.

Key Technical Parameters

Item Specification / Feature
Impregnation Tank Φ2500×2500mm, working pressure 0.6MPa, vacuum degree 100–200 Pa, with safety interlocks
Resin Storage System Heating, cooling, and stirring functions with insulation and automatic level monitoring
Vacuum System Two-stage Roots + slide valve pump, pumping speed 600L/S
Hydraulic System 12MPa pressure, automated tank cover opening and closing
Cooling System 30HP cooling unit with automatic temperature control
Control System PLC-based, 21-inch display, real-time monitoring, automated recording, safety interlocks
Warranty 13 months from shipment, including technical manuals and operator training

Equipment Features

  • Complete Turnkey Supply: Includes impregnation system, resin storage, vacuum system, cooling system, hydraulic system, and control system.

  • Smart PLC Control: Real-time monitoring, automated data collection, and process interlocks ensure safe and stable operation.

  • Energy Efficient: Advanced cooling and resin circulation systems maintain stable temperature and viscosity.

  • Reliable Operation: Designed with explosion-proof lights, overpressure alarms, and dual safety interlocks.

  • Easy Maintenance: Modular structure with clear documentation for quick troubleshooting and part replacement.

Applications in Motor and Transformer Manufacturing

This equipment is especially suitable for motor making, transformer insulation, and other electrical components that demand high precision and reliability. Industries such as power generation, renewable energy, shipbuilding, rail transit, and industrial automation benefit from the advanced insulation treatment process, which ensures:

  • Higher insulation strength

  • Reduced moisture absorption

  • Longer equipment lifespan

  • Compliance with international safety standards

Warranty and Support

The system is backed by a 13-month warranty from the shipment date. Users receive detailed technical documentation, installation drawings, and safety reports. Our professional team provides on-site installation, commissioning, and operator training, ensuring customers can achieve maximum production efficiency from day one.

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Blog Details
Created with Pixso. خونه Created with Pixso. وبلاگ Created with Pixso.

High Vacuum Pressurizing Impregnating Equipment: Advanced Solution for Motor and Transformer Manufacturing

High Vacuum Pressurizing Impregnating Equipment: Advanced Solution for Motor and Transformer Manufacturing

High Vacuum Pressurizing Impregnating Equipment: Advanced Solution for Motor and Transformer Manufacturing

High vacuum pressurizing impregnating equipment plays a critical role in the insulation treatment of high-voltage motors, explosion-proof motors, and transformers. This advanced system is designed to enhance the mechanical strength, insulation reliability, anti-moisture, and anti-mold performance of motor windings, ensuring long-term durability and performance in demanding environments.

General Introduction

The vacuum impregnation process is essential for producing reliable and efficient electrical equipment. This machine adopts a vertical installation structure and is equipped with a state-of-the-art sealing ring system. It strictly complies with national manufacturing standards, including:

  • Steel Pressure Vessels GB150-1998

  • Welding Specification for Steel Pressure Vessels JB/T4709-2000

  • Vacuum System Design Standard JB/T7674-95

With comprehensive documents such as qualification certificates, welding inspection reports, and safety test records, the equipment guarantees both operational reliability and compliance with international standards.

Key Technical Parameters

Item Specification / Feature
Impregnation Tank Φ2500×2500mm, working pressure 0.6MPa, vacuum degree 100–200 Pa, with safety interlocks
Resin Storage System Heating, cooling, and stirring functions with insulation and automatic level monitoring
Vacuum System Two-stage Roots + slide valve pump, pumping speed 600L/S
Hydraulic System 12MPa pressure, automated tank cover opening and closing
Cooling System 30HP cooling unit with automatic temperature control
Control System PLC-based, 21-inch display, real-time monitoring, automated recording, safety interlocks
Warranty 13 months from shipment, including technical manuals and operator training

Equipment Features

  • Complete Turnkey Supply: Includes impregnation system, resin storage, vacuum system, cooling system, hydraulic system, and control system.

  • Smart PLC Control: Real-time monitoring, automated data collection, and process interlocks ensure safe and stable operation.

  • Energy Efficient: Advanced cooling and resin circulation systems maintain stable temperature and viscosity.

  • Reliable Operation: Designed with explosion-proof lights, overpressure alarms, and dual safety interlocks.

  • Easy Maintenance: Modular structure with clear documentation for quick troubleshooting and part replacement.

Applications in Motor and Transformer Manufacturing

This equipment is especially suitable for motor making, transformer insulation, and other electrical components that demand high precision and reliability. Industries such as power generation, renewable energy, shipbuilding, rail transit, and industrial automation benefit from the advanced insulation treatment process, which ensures:

  • Higher insulation strength

  • Reduced moisture absorption

  • Longer equipment lifespan

  • Compliance with international safety standards

Warranty and Support

The system is backed by a 13-month warranty from the shipment date. Users receive detailed technical documentation, installation drawings, and safety reports. Our professional team provides on-site installation, commissioning, and operator training, ensuring customers can achieve maximum production efficiency from day one.